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GMP-CLAM4 · Rev C · Mid-volume
2×2 Four-Tray Clamshell
Standalone 2×2 clamshell for four trays. Balanced format for mid-volume lines.
Engineering development — samples by request
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The tray
One tray. Every format.
The same 5 × 5 cone tray fits 1:1 in every CONEPAK pack — single, 4, 9, 16 and 24-tray. 25 stacks of 8 cones, 200 per tray.
- 70 × 70
- mm footprint
- 45 mm
- tray height
- 200
- cones
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Engineered for production
Top view
mm · overall outside · height 311
Specification
- Tray quantity
- 4 (2 × 2)
- Tray
- 70 × 70 × 45 mm nominal · cell 72 × 72 · pitch 78
- Outside envelope
- 202.2 × 202.2 × 311 mm
- Base interior at floor
- 150 × 150 mm
- Dome roof interior
- 164 × 164 mm
- Interior height
- 305 mm (+2/−0) floor to roof underside
- Dome draw
- 1.43 : 1 H:W · ADR 6.24
- Base material
- Black RPET, NIR-detectable / black PP
- Base process
- Vacuum or pressure thermoform
- Stacking
- Ship in corrugated cases — case carries load, no free stacking.
- Nesting
- 2° draft per side. Base pitch ~22–25 mm. Stack lugs set pitch; air-break bumps prevent vacuum lock.
- Palletization
- Contact Engineering
- Cone capacity
- 800 cones (4 × 200 per tray · 25 stacks of 8 in a 5 × 5 grid)
- Packaging weight
- Contact Engineering
Dome manufacturing routes
Process chosen by volume.
Under ~10k
Clear APET/RPET
Folded die-cut sleeve
Low tooling
~10k–50k
Clear PETG
Heavy-gauge pressure form + plug assist
Trial gate
Over ~50k
Clear PETG / copolyester
Single-cavity injection mold
Most robust
Volume breakpoints are planning assumptions, not costed.